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盤式磨粉機常見故障及原因

來源:人氣:發表時間:2018-4-19 8:47:54

盤式磨粉機也叫圓盤式鋼磨,在磨粉過程中常會出現以下故障。
  1、生產效率低。主要原因是主動軸轉速過低,動力不足、膠帶過松或磨損嚴重;磨片間距過小,影響流量,應適當調大間距;磨齒變鈍,應對調靜、動磨片的位置,如果磨齒磨損嚴重的應更換;篩粉裝置的篩選效率低,應檢查調整和清與篩選部件。
  2出粉溫度高,影響面粉質量。主要原因是轉速超過額定指標,產生熱量大,使物料溫度升高;進料過多而增大負荷;兩磨片間距過小而使動力消耗增大,物料流量減少,物料溫度升高;物料含水率高,物料的流動性變差,功率消耗大。
  3、粉質粗糙,含有麩皮。主要原因是篩子過稀或破損,使麩皮漏入粉中;磨片間隙太小或磨齒太尖,使麩皮被磨成細末混入粉中;物料含水量太少,過于干燥使麩皮過細而混入粉中;物料流量太小,研磨的粉質較細,但也可能將麩皮眼研細。
  4、軸承轉動不靈活,溫度升高。主要原因是軸承里有較多灰塵而影響轉動;傳動帶過緊而引起軸承發熱;工作時流量過大、磨片間隙過小、物料含水率過高等而引起機器負荷過大,導致軸承溫度升高和損壞;軸承蓋毛氈磨損而失效,使粉塵進入軸承內,影響其轉動并使溫度升高。
  5、機器振動嚴重或有雜音。主要原因是機座螺栓和機器連接螺絲松動;物料中雜質較多,如鐵塊、沙粒,在工作中發出異常響聲;軸承嚴重磨損和損壞,引起主軸的跳動而導致整臺機器的振動和發出雜音;動、靜兩磨片不同心引起雜音。

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